Mobile ESD Splicing Workstation

Overview

The FUNSMT intelligent SMT splicing machine automates carrier-tape splicing for high-volume lines. Built-in LCR measurement and AI calibration drive precision cutting with automatic splice-point detection, eliminating human error for a flawless 24/7 production flow.

Mobile ESD Splicing Workstation 1
Mobile ESD Splicing Workstation 2
Mobile ESD Splicing Workstation 3
Mobile ESD Splicing Workstation 4
Automatic Splicing MachineEquipmentSMT
Details

Take your SMT production into the era of automation. Our Intelligent SMT Splicing Machine is the ultimate solution for high-volume manufacturing, designed to eliminate human error, slash labor costs, and ensure a flawless 24/7 production flow. With built-in LCR measurement and AI calibration, it redefines the standards of assembly line efficiency.

Performance & Intelligence

  • AI-Driven Precision Cutting: Integrated sensors automatically determine the empty material level and spacing. The system performs precise calibration of the cutting position with an accuracy of 0.08mm, ensuring a perfect joint every time.

  • Integrated LCR Measurement: Avoid the nightmare of "Wrong Material" alerts. The left and right tracks feature a built-in measurement function for real-time value verification, ensuring the right component is on the right reel.

  • High-Speed Throughput: Achieving a feeding efficiency of 60 seconds per joint with a 98% pass rate, this system dramatically outperforms manual splicing, even in high-pressure environments.

  • Barcode Verification Support: Seamlessly integrates with your factory MES/ERP system. Scan barcodes to verify material authenticity and maintain full traceability across the production floor.

Advanced Engineering Features

  • High-Capacity Consumables: Compatible with continuous-feed splice tape rolls (up to 1500pcs per roll), allowing for long intervals of uninterrupted operation.

  • One-Button Belt Recycling: Features an automated carrier tape collection system. Simply long-press the recycling button for organized, hassle-free waste management.

  • Mobile & Independent: Equipped with a high-capacity battery supporting 12–14 hours of cordless operation. Move the machine freely between lines without being tethered to a power outlet.

  • Industrial Windows 10 System: Powered by a high-performance CPU and a vivid 11.6" touchscreen interface, offering an intuitive, user-friendly experience for operators.

Technical Specifications

Feature Details
Tape Compatibility 8mm, 12mm, 16mm, 24mm Carrier Tapes
Feeding Accuracy ± 0.08mm
Conveyor Height 910mm (Standard SMT Line Height)
Dimensions 480(L) x 350(W) x 1390(H) mm
Connectivity Wi-Fi or Ethernet Port (Industry 4.0 Ready)
Power / Voltage 150W / 220V 50Hz
Operating System Win 10 (11.6" Touchscreen, 256G Storage)
Weight 85KG (Solid Industrial Build)

Operation Workflow

  1. Loading: Install the high-capacity AI splice tape into the feeder module.

  2. Precision Cut: The machine's AI-vision system executes a precision cut on the two carrier tapes simultaneously.

  3. Auto-Splicing: Place the tapes in the designated tracks; the machine automatically aligns and bridges them with zero manual intervention.

  4. Verification: The LCR system determines the material value to ensure 100% accuracy before the tape is released.

Frequently Asked Questions

How does the automatic splicing work?

Integrated sensors detect the tape end and splice point, AI calibration positions the cut, and the machine joints the new reel automatically — no operator splicing skill required.

What does the built-in LCR measurement do?

It verifies component electrical characteristics during splicing setup, ensuring the jointed reel feeds genuine, in-spec parts.

Is installation and training included?

Yes — we provide installation guidance, operator training, and after-sales technical support for every machine deployment.

How do I get pricing and lead time?

As capital equipment, pricing depends on configuration and options — contact us for a formal quotation and production schedule.